Many manufacturers are now looking at moving their business from China and other Asian countries back to North America. This trend has been heightened as the global pandemic shut down borders, making it harder for manufacturing representatives to perform plant tours and quality checks and slowing of logistics impacted transportation times.
Mexico Plant Roll Forming EquipmentBringing production back to North America has numerous advantages including greater control over quality and final product, ease of communication as you’re crossing less time zones, and simplified logistics as you’re probably not shipping product. You can keep many of the labor costs advantages by considering Mexico for your re-shoring destination, where labor costs are lower but quality is still on par with U.S. manufacturing. Further, sourcing your parts closer to home can significantly cut transportation costs and allow for just-in-time delivery, saving warehousing your excess and allowing you the ability to flex so your supply meets the existing demand.
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Roll forming is highly efficient for projects that require medium to high volumes, tight tolerances, and an attractive finish. One of such projects is the manufacturing of solar panel frames. Solar panel framing usually requires specialized materials, exclusive designs, and critical hole placements for field assembly. Also, these panel frames may be required in large volumes. Thankfully, roll forming produces a higher volume of products at lower costs. Here are some reasons why you should make solar panel frames with roll forming.
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Roller Die customers are encouraged to place orders for the coming months as soon as possible. Steel mills across the country are reporting outages for various reasons, driving up the costs of raw material and the time to receive that material. While most of the outages are due to scheduled equipment maintenance, unplanned outages are also occurring.
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The Advantages of Reusable Packaging
Many of our customers place large orders for the parts they believe they will need for the quarter, but then receive those parts weekly on a just-in-time delivery basis. This helps them keep the inventory of parts low while knowing that the parts will continue to come on time. Just-in-time delivery is also great for quality control as issues can be spotted and corrected quickly.
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Roller Die Team Has Experience at All levels
From senior management down to the workers on the roll forming lines, the Roller Die + Forming team has tremendous experience in manufacturing and specifically with roll forming. That experience provides a wide range of benefits to our customers. Our sales team truly understands roll forming and can provide value from the first time they speak with a customer, discussing whether a potential part is a good fit for the roll forming process. They also help customers look at their goals and suggest other ways roll forming can help them create the parts they need.
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Continuous Improvement is Critical to Manufacturing Success
All companies seek to continuously improve their processes and their services, looking to create a better end product and cut waste along the way. At Roller Die, we take the process of continuous improvement seriously. We are always implementing new technologies and strategies to improve our processes, our customer experience, and keep our quality top notch.
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Roll Forming Prices Driven by Raw Material Pricing
As the price of steel and other raw materials continues to fluctuate and, largely, rise, the team at Roller Die is continuing to look for new ways to ensure the best possible custom metal roll forming pricing for our customers. While we have always focused on speed and quickly quoting new parts, that has become increasingly important when the price of raw materials changes quickly. For our customers, it also means that more of the variability of the cost is driven by current raw material pricing. It also means that the window during which a quote is valid is driven by the same market trends in steel prices.
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Which Metal Stretching Tool is Right for You?
Several tools like English wheels, shrinker stretchers, and planishing hammers are used to shape sheet metal. These tools allow the user to stretch the metal, curve it, or create interesting shapes. This is extremely useful when creating components for automobiles, HVAC systems, and other structures.
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Applications of sheet metal are numerous. They find immense applications when assembling home appliances, transportation systems, construction equipment, and oil and gas machineries, and more.
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Metal bending is a process, which with the help of plastic deformation, changes the shape of sheet metals and tubes. What is plastic deformation? It is a process in which a material undergoes certain irreversible changes because of the forces applied to it. In certain types of bending such as tube bending and sheet bending, a number of ways can be implemented to deform the metal. Sheet metal is considered to be one of the most versatile metals. This post will explain some safety tips that you need to take into account while using a sheet metal bending machine.
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Welding is a fabrication process where two metals or thermoplastics are welded by the application of heat. In the process of welding, the base metal is melted and the filler material is added to the joint. When a filler cools down, a strong joint is formed, which is usually stronger than the base metal. Welding is performed using diverse tools. If you are a beginner, you should try to get accustomed to these tools. This post sheds light on various types of welding tools that a newbie welder should know about.
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Bead rolling is a great sheet metal fabrication method. It can be used to not only strengthen sheet metal, but also to create great designs onto metal for different types of vehicles. While bead rolling certainly is fun to work with, there is always a room for improvement. There are a variety of tricks that can be used to improve the bead rolling process, and thus the final product. So, we decided to put our heads together and come up with a few tips and tricks that novices and first time fabricators can use during their bead rolling processes.
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